Case Studies

A selection of engineering work — The cases below span robotics, embedded systems, validation, and automation. Although the technologies differ, they share the same approach: identify architectural bottlenecks, reduce complexity, and build solutions that scale.

Reducing Robot Installation Costs

The Challenge

An ageing robotic installation required expensive custom hardware and significant maintenance effort.

My Approach

Redesigned the overall system architecture, simplifying the interaction between mechanics, electronics, and firmware.

Outcome

  • 60% reduction in installation costs
  • 60% reduction in maintenance effort
  • Simpler, more efficient system architecture
RoboticsArchitectureEmbedded

Distributed Test Execution

The Challenge

Validation became a bottleneck as the number of robotic test benches increased.

My Approach

Designed a distributed execution framework to schedule and balance tests across multiple benches.

Outcome

  • Higher test bench utilization
  • Scalable validation infrastructure
AutomationPythonEmbedded

Designing an RPC Architecture for Embedded Systems

The Challenge

Traditional embedded interfaces expose individual peripherals and low-level APIs, causing host applications to become tightly coupled to firmware implementations.

My Approach

Designed a lightweight RPC framework mapping Python and C functions through a common communication layer to abstract hardware details for resource-constrained devices.

Outcome

  • Cleaner separation between host and firmware
  • Rapid addition of new device and host capabilities
  • Reusable communication architecture across projects
AutomationPythonEmbedded

Multi-Axis Robotic Controller Kinematics

The Challenge

A robot end-effector moving in local workpiece coordinates required a controller capable of supporting dynamic workpiece switching and varying robot degrees of freedom (DoF).

My Approach

Designed a kinematic abstraction supporting 1 to 6 axes with chained coordinate transformations to guarantee application versatility.

Outcome

  • Control-level agnostic solution
  • Support for multiple distinct robot types
  • Reusable motion layer across engineering projects
RoboticsPythonControl

High-Precision Optical Torque Sensor

The Challenge

Existing torque sensors lacked precision and required specialized, high-maintenance mechanical integration.

My Approach

Patented a multi-reflection optical system capturing nanometer-scale shaft twist via a compact sensor array.

Outcome

  • Granted EU/Austrian utility patent (AT525176B1)
  • Universal, non-invasive installation in 15-22mm hollow shafts
  • Battery-free operation via rotation-based energy harvesting
RoboticsControlEmbedded

Modular Robotics & Programmable Matter

The Challenge

Traditional robotic systems rely on rigid, fixed structures that cannot adapt dynamically to evolving shapes or changing environments.

My Approach

Researched advanced system modeling and control strategies for decentralized, self-reconfiguring modular robotics.

Outcome

  • Peer-reviewed academic research publication
  • Decentralized control logic for adaptive shapes
  • Foundation for robust, self-healing hardware swarms
RoboticsArchitectureControl

Tendon-Driven Under-Actuated Robotics

The Challenge

Modeling and controlling scalable, under-actuated robotic chains introduces non-linear dynamics that standard kinematic solvers cannot handle.

My Approach

Developed an advanced kinematics and dynamics model for scalable tendon-driven multibody systems to enable predictive planning.

Outcome

  • Published IEEE conference research paper
  • Model-predictive control strategy for under-actuated paths
  • Mathematically validated framework via physical prototypes
RoboticsControlComplex Architecture

Medical Body Sensor Networks

The Challenge

Clinical trials restrict patients to controlled lab settings, limiting the realism and duration of physiological data gathering.

My Approach

Engineered a low-power wireless body sensor network providing unobtrusive, high-accuracy skin temperature profiling over several weeks.

Outcome

  • Published IEEE research paper on wearable telemetry
  • Calibrated thermistor logic accurate to fractions of a degree
  • Long-term telemetry support for remote circadian rhythm tracking
EmbeddedSystem IntegrationWireless

High-Throughput Material Handling

The Challenge

High-end robotic arm solutions met the required throughput targets but exceeded the client's budget by 5 times.

My Approach

Replaced expensive multi-axis arms with 1-DoF linear guides and custom self-extruding suction pick-and-place units.

Outcome

  • Met the expected performance benchmark under budget
  • Minimized conveyor layout footprint to reduce spatial transition delay
  • Highly scalable architecture with drastically reduced mechanical maintenance
RoboticsComplex ArchitectureSystem Integration